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Meet the Baker: Kathy Andrews

Kathy at the Hillsborough Farmers Market

If I had to choose three words and three words only to characterize Kathy Andrews from Empty Nest Bakery in Hillsborough, NC, (and that would be a great pity because there is so much to be said about who she is and what she does), I would pick: “creativity, talent and determination”. Not only is she an accomplished baker but, in her other life, she is the chief designer for Storybook Metals, an ironwork business owned by her husband, George Barrett. No slouch himself, George, a blacksmith, functions as Empty Nest Bakery’s self-avowed “sous-chef” in his own other life. Talk about teamwork!

I met Kathy back in January at the San Francisco Baking Institute. We were fellow students in the Artisan I and Artisan II workshops and it didn’t take me long to realize that she was way ahead of most of us. The scores on her baguettes were invariably graceful…

…and her hand-mixed and hand-shaped sourdough miches looked like smaller versions of the six-pounders my great-grandmother used to bake every two weeks in southwestern France (not that I ever saw any of these loaves or set eyes on my great-grandmother for that matter but my Dad described them and her so often that the images are imprinted in my mind).

Like our forebears and many other artisan bakers throughout the world, Kathy bakes exclusively with wild yeast. You won’t catch a telltale red and white bag of instant yeast lurking in her cupboards and not a speck of baker’s yeast is to be seen anywhere in her bakery. All of her flours are organic and come from a nearby mill. She and George grow their own herbs and greens…

…and on the day of my visit, the figs and pears that went into the tartlets came from the trees which surround the house.

Kathy keeps a liquid starter (that’s where the wild yeast comes from) with an hydration rate of 80%. Since she bakes on Friday, she takes it out every Thursday and feeds it (with flour and water). Once the mixing is done, she feeds it again and it goes back to the refrigerator until the following week.


Kathy’s natural starter

From images of the medieval baker at work, such as this one, taken from Le Pain : le grain, le boulanger et la ronde des pains, an informative little book by François Isler on the history of bread, it is striking to see that, except for the electric mixers, the baker’s work has not changed much over the centuries:

Almost everything is homemade at Empty Nest Bakery, including the bakery itself which Kathy and George built in an attached porch, replacing the existing screens with windows, refinishing the walls, building furniture and, often, retooling equipment bought second-hand, except for the big mixer and the ovens which are brand-new.
But for about four years, before the porch was changed into a gorgeous home bakery, Kathy baked 85 to 100 loaves every Friday in her two home ovens. Each oven could only handle three “bâtards” (football-shaped breads) or four boules at a time and since the heat was inconsistent, each of these loaves had to be turned at half-time.
As dough doesn’t wait, she had to do her mixing by increments, staggering it so that the ovens would be available when the bread was ready to go in. It took many long hours (even without taking into consideration the innumerable rustic pastries and savories that Kathy was also baking) and an extraordinary level of determination but she did it! And George helped.

Then about a year ago, spanking new bakery ovens were ordered and delivered. Since they could not be taken through the house and were too heavy to be carried around it, they had to be lifted in. Watching them dangling over the house made for rather tense minutes as it crossed Kathy’s mind that they might tear loose and drop in place straight through the roof…
© Kathy Andrews (slideshow)

But they didn’t and they now lend the bakery an undeniably professional allure.

How do you get from being a home baker who bakes for her family to a professional baker who sells on a farmers’ market? Well, in Kathy’s case, what did it was an attack of the empty nest syndrome. She had been a Nancy Silverton aficionada and a serious baker for years and was quite content to bake for her husband and their four kids.
But the kids grew up as kids tend to do. One by one, they left the house and all of a sudden she was left with only two mouths to feed and dancing fingers which itched to mix, shape, score and bake. There was no way George and she could eat all the breads she wanted to create.
So one day, without even notifying George of what she was about to do, she went and registered with the Hillsborough Farmers Market (which takes place once a week on Saturday in the Hillsborough Home Depot’s parking lot) and just like that, Empty Nest Bakery came into being.

When George came home that evening and heard the big news, he was flabbergasted. His reaction was : “Okay, I understand that’s what you need to do and I will support you. I will come help you set up the first few times but after that you are on your own. As you know, my Saturdays are for flying” (George is a fervent amateur pilot). “Fair enough”, replied Kathy, “bread is my thing and I’ll manage”. That was five years ago and George has yet to voluntarily skip a market. Just like Kathy, he is hooked.

Like her, he loves meeting new customers or chatting with the regulars. As aptly put by Steven Kaplan in his magnificent book, Good Bread is Back: A Contemporary History of French Bread, the Way It Is Made, and the People Who Make It, “like a sort of societal gluten, sources of bread constitute networks of sociability that structure daily life”.
Kathy says that being part of the Hillsborough Farmers’ Market has given them both of them a deep sense of community and one only has to watch her and George interact with their customers to understand that indeed, beyond the business relationship, they perform a social function. They anchor the client in space and time. They give him or her a sense of belonging, the sense that someone indeed notices when they don’t show up and wants to hear whether or not they went on a trip or were doing poorly or were too busy with kids or grand-kids to get out of the house. Someone cares about what they like and will try to provide it for them.
For instance Kathy doesn’t always bring scones to the market but on that particular Saturday an elderly couple who had been away for a couple of weeks was expected back and George reminded her they always liked to have a scone with their coffee. So she baked a batch.



Now let’s say that, just like me, you came to the market on this fall Saturday and stopped at the bakery for a chat and a bite. What struck your fancy? One of these tender cranberry-walnut scones?

A big chocolate chip cookie? A scrumptious pear caramel tartlet?

One of the afore-mentioned fig tartlets? Or if you are more into savories, maybe a mushroom quiche?

Or a flatbread? Some crackers? An empanada?

Or maybe, like me again, you came first and foremost for the bread. Then you had your pick of six different loaves: whole wheat, herb & garlic foccacia, country sourdough, ricotta sandwich bread, chili, cumin & cheddar and asiago & onion.

Kathy varies her weekly assortment according to her whim and to her customers’ requests, taking care to rotate the flavors: kalamata olives & rosemary, potato & chive or cheese, garlic & parsley, oatmeal, multigrain, sesame, etc. It is hard to predict what will sell most on a particular day but she tries to let her customers know ahead of time what she plans to offer the following week. On the day I was at the market, everything pretty much flew off the shelves as you can see from this picture taken towards the end of the morning:

I tasted all the breads and they were very good. I tend to gravitate towards whole wheat and I loved that particular loaf but the Asiago cheese one was hard to resist. Like a child who tastes the jelly until there is nothing left, I found myself coming back to it quite a few times! It is moist and fragrant and very popular. So popular in fact that Kathy agreed to share her formula with Farine readers. If you are interested in seeing her make it and/or in making it yourself, please click here.

When asked where she imagines taking the bakery in the future, Kathy says that she wouldn’t be happy doing production baking. Her reward is the customer response. It spurs on her own growth. She considers it an honor that the customer chooses to spend his or her dollar on her products and a privilege that she thus has an opportunity to explore new tastes and to artfully present them. She doesn’t see herself as having a goal but rather a pursuit which will change with time. When the economy and the market improve (she produces much less these days than in previous years), she might hire an assistant and pass on her knowledge and passion. When baking is no longer fun, it will be time to stop. Meanwhile she’s in for the ride and so is George. Good luck to both of them!
On a final note, after visiting Kathy and George at the Empty Nest Bakery, you may want to do as I did and stop by the neighboring booth for a taste of Becky Dicky’s cinnamon cream honey. I can’t imagine a more heartwarming treat on a crisp fall weekend morning than a slice of Kathy’s whole wheat or ricotta bread with some of that heavenly spread…

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October 17, 2009 · Filed Under: Artisans · 7 Comments

Kathy’s Asiago & Onion Bread


This sinfully delicious bread is one that Kathy from Empty Nest Bakery brings to the Hillsborough Farmers’ Market every week as her customers never seem to have enough of it. I made it yesterday afternoon, using her formula. Since I had started late, it was close to bed time when it came out of the oven but the fragrance was such that the Man kept circling the cooling loaves and if it hadn’t still been too hot for comfort, I believe he would sneaked one under his pillow against a late night snack attack. As it is, he will have it for breakfast and it will be a treat!
The proportions are based on one loaf weighing 560g before baking. I multiplied them by three and each of my loaves weighed about 555 g before baking and an average of 550g after.

Ingredients:
For the dough
226g unbleached bread flour (I used all-purpose)
90 g mature starter (hydration rate: 80%)
153g water (counting the water present in the starter, the bread hydration rate is 70%)
5.52 g salt
41g grated Asiago cheese
28g onions, peeled, sliced and slowly caramelized in olive oil (either in the oven or on the stovetop)
11g garlic olive oil
5.5 g chives, rinsed, drained and chopped
For the topping
30g onions, peeled, sliced and slowly caramelized in olive oil
7g roasted garlic (I didn’t have any garlic so I used garlic powder)
50g Asiago cheese, grated (or 30g Mozzarella and 20g Asiago) (I used Asiago plus the fresh goat cheese I had left over from the Nuke-the-Zuke Quick Bread)

Method:

  1. Put flour, 90% of the water and starter in the bowl of the mixer and mix until just incorporated
  2. Let rest, covered, for 30 minutes (autolyse)
  3. Add the salt and mix on low speed for 5 minutes or until gluten is developed to improved mix (when taking a piece of dough in wet hands and stretching it gently in all directions, you should be able to see translucent and opaque areas and the dough doesn’t tear readily, adding the rest of the water as necessary to get a medium soft consistency
  4. Slowly incorporate the garlic oil, then the cheese, onion and chives
  5. Transfer dough to oiled bucket and cover tightly (it should be tacky and soft)
  6. Let ferment at warmish room temperature for 2 to 3 hours (or until the dough, when poked, keeps the imprint of your finger)
  7. Turn the dough out on a slightly oiled surface and pre-shape as a boule
  8. Let it rest 20 minutes
  9. Shape as a tight boule and let it proof on a piece of parchment paper (dusted with semolina flour or corn meal) under plastic sheet for 1 hour at warmish room temperature
  10. Turn on the oven to 450F/232C taking care to put an empty metal pan on the lower shelf
  11. When the boule is ready, massage it with olive oil, dimpling it with your fingers
  12. Spread the topping on it

  13. Score in a circle all around the topping (Oops! I actually forgot that step!)
  14. Pour a cup of cold water into the empty metal pan and slide the boule directly on the baking stone
  15. Spray the oven generously with cold water
  16. Bake for 25 minutes, check the loaf, if necessary tent a piece of foil over the top to prevent burning
  17. Bake 5 to 10 minutes longer for a total of 35 minutes
  18. Let cool on a wire rack and use a lot of self-restraint not to tear into it before it is cold!

And here is one of the loaves I baked yesterday using Kathy’s formula:


My loaf isn’t quite as pretty as Kathy’s since I forgot the scoring which creates a nice “frame” for the topping. Also the crust seems a bit thinner to me and the crumb a bit tighter. That may be because:

  • My starter was not quite mature enough. I had fed it the afternoon before leaving for the night but it got very cold in the house (it was in the low 50’s when I came back the following day) and the starter looked quite dormant. I put it in front of a space heater to wake it up and waited about 3 hours before mixing but still, it might have used a little bit more fermentation time.
  • As mentioned before, I didn’t use the same flour as Kathy. I am curious to see what will happen when I use a stronger (more gluten-rich) flour.

So next time, I’ll go for half bread flour and half all-purpose flour and the next time still, all bread flour. And then of course I’ll try again with various percentages of white whole wheat flour. I’ll report back, so stay tuned! The formula is definitely a keeper whichever flour is used. Thank you, Kathy, for sharing it!

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October 17, 2009 · Filed Under: Breads, Breads made with starter, Recipes · 1 Comment

Bread Flour : What to Look For

As indicated in the last few posts, Didier Rosada talked at length about bread flour during last month’s Artisan III workshop at SFBI, detailing the testing process by which the miller determines the ash content, the protein content and the enzymatic activity. At the end of his lecture on flour, he offered a brief recap of what to look for in a bread flour for the purpose of artisan baking.

If you want to make artisan bread, you want your bread flour to be:

  • Made of 100% hard (red or white) winter wheat (or at the very least of 80% hard winter wheat + 20% hard spring wheat) for the dough to be able to withstand longer fermentation times
  • Unbleached for sure
  • Enriched (for better nutritional value)
  • Unbromated (watch out as the addition of calcium bromate to flour is still allowed in some States as well as in some countries while it is forbidden in the European Union)
  • Organic if possible (although organic flours are still relatively new and may be a bit more inconsistent)
  • With a protein content of 10.5 to 12%
  • With an ash content of .48 to .56
  • With a falling number 0f 250 to 300

These are only guidelines and a baking test will be needed for each new flour. According to Rosada, it is best for the baker to work with big mills as small mills seldom have a lab and may also lack access to different crops. If a local crop is bad, then flour quality will be poor because the miller has already contracted with the farmer to buy the crop, whereas a bigger mill can mix different qualities of wheat to produce a flour with the required specs. However working with big mills may come in conflict with the wish to eat local. Pros and cons will need to be weighed.
Stone-ground isn’t necessarily better. Very old-style mills with hand-sharpened millstones may yield flours with poor baking properties. Romantic notions notwithstanding, if your flour comes from an ancient mill still equipped with millstones which the miller sharpens himself (such mills are becoming rarer and rarer but still exist. If you’d like to visit one and can read/understand French, please click here), you may be able to make a terrific “miche” but it will very difficult for you to produce a perfect baguette.
In other words, make sure you know your flour
Of course, for the home baker it is easier said than done, at least in the US where the consumer has often no access to the flour’s specification sheet (which gives a general idea of its specs) or to its certificate of analysis (which gives exact values). The home baker therefore usually has to go by the label and that label isn’t very specific as evidenced below:

The only certainty I had after perusing the above label for Whole Foods 365 organic all-purpose flour (my favorite) was that enzymes had been added (the miller had put in malted barley flour). I had to write to the company to find out that :

  • this flour comes from hard red winter wheat
  • its protein content is a minimum of 10% and a maximum of 12%
  • its moisture content is a minimum of 12% and a maximum of 14.5%
  • its ash content is a minimum of 0.45% and a maximum of 0.65%
  • its falling number is a minimum of 220 and a maximum of 280.

I was first told by the “customer information specialist” who provided these details that the information was proprietary but when I wrote back to insist, she relented and allowed me to share it on the blog.
She also asked me to make it known that the information provided was based on current product specifications and could change without notice, suggesting that Whole Foods “guests” always refer to the product labels for the most recent information.
As for King Arthur Flours (whose labels are not more informative),

their spec sheets can be found on King Arthur’s website: here for conventional flours and here for organic ones.
You will notice however that these spec sheets concern professional flours and not the flours commonly found in supermarkets across the US. When I wrote to enquire about specifications for the flours available to home bakers, a kindly customer service representative informed me that Sir Galahad was the professional name for King Arthur conventional all-purpose flour and Special the professional name for its conventional bread flour. So now we know. 🙂
However before the intervention of said kindly customer service rep, I had received a rather less amiable reply from another rep to an inquiry regarding protein content. Here is the text of my initial message: “Hi, I am trying to find out about the protein content (quantity and quality) of various flours, including your AP and bread flours. It is indicated on your website that your AP flour contains 11,7% of protein. However when I calculate the percentage based on 4g of protein in 30g of flour, I get a different number. Please explain why. Also please indicate if your AP is made of a blend of spring and winter wheat” (I had divided 4 g by 30 g and gotten 13.3%).
And here is the reply I received: “Our All-Purpose flour is milled from hard wheat flour, but not necessarily a blend of winter and spring wheat. It is almost impossible to calculate the percentage of protein from the flour bag, because they round things off so much. The all purpose flour that you received is 11.7% gluten however the nutrition label states the protein as 4 grams not percent. Comparing grams to percents is like comparing apples to oranges, two different units of measurements for the same thing. A percentage is a part divided by a whole. The part of the flour’s weight that’s protein (4 grams) is divided by the whole weight of the serving (usually 28 to 30 grams). The result is the percentage of protein in the flour. 4 divided by 30 = 13.3, yet we are saying 11.7. This discrepancy is the way everything can be rounded off. Eg. 4 grams of protein can be anything from 3.5-4.4. The 11.7 could be rounded to 12. I hope this helped to clarify”.
Indeed… In any case, in the end I had the info I wanted and now so do you.
However, adding to the confusion is the fact that the same flour is sometimes marketed under different names across the US. I thus learned during one of the workshops I attended at SFBI over the course of the year that the same organic flour I buy at Whole Foods can be found under another name at Costco (at least in Northern California as the Costco warehouses I have access to here in the Northeast do not carry it) as well as in some supermarkets under yet another label. Oh well! I guess there is no way out of doing a baking test…

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September 21, 2009 · Filed Under: BreadCrumbs · 18 Comments

Flour : Enzymatic Activity

As indicated in the last post, Didier Rosada talked at length about flour during last month’s Artisan III workshop, detailing the testing process by which the miller determines the ash content, the protein content and the enzymatic activity.
An enzyme is a big protein molecule which can catalyze a biochemical reaction when activated with water. Since enzymes are needed to transform complex sugars into simple ones which the yeast cells can process, the baker needs to know if a given flour contains enough enzymes to make bread. Enzymes are naturally present in the flour; they can also be added at the mill to give the baker better control of the fermentation activity.
When wheat arrives at the end of its maturation, it starts getting ready for the new cycle of life (sprouting process) and within the kernel, enzymes – generally activated by heavy rains – start degrading complex molecules of starch as food for the germ. That’s why farmers are so stressed out when rain is forecast and the combine they have booked for the harvest has yet to arrive: they risk losing one whole year of work.
The miller tests the wheat when it arrives at the mill using the falling number method which “…measures the time taken for a plunger to fall to the bottom of a precision bore glass tube filled with a heated paste of wheat meal and water… The time taken (in seconds) for the plunger to fall is known as the falling number, and is 62 seconds for badly sprouted wheat.” (Carl L. German, Understanding the Falling Number Wheat Quality Test).
A falling number between 250 and 300 seconds indicates a flour with well-balanced enzyme activity. Most of the time, the falling number is equal or superior to 400, denoting low enzyme activity.
If a miller receives wheat with a low falling number (indicating high enzyme activity), he knows that the sprouting process is well underway and that the quality of the flour will be poor for baking purposes. It might even be impossible to make bread with it. Sometimes bread can still be made but the dough may be very sticky, lack strength and rise poorly, fermentation may be too fast and/or crust color may be off. He then rejects that wheat or buys it at a much lower price for a different purpose (animal food for example).
The miller boosts the baking properties of the flour by adding enzymes to it, most often malt. It is thus very important for the home baker to read the flour label. If it says “malted barley flour”, you know the miller has added what is needed to make bread. If no indication is given, the only way to find out is to actually make bread. If fermentation is very slow and the crust remains pale, you need to add diastatic malt (.5% to 1%) to your next batch.
Some millers also use fungal amylase (measured by a different test) to boost enzymatic activity. Fungal amylase isn’t available to home bakers as it needs to be used in such minute quantities that it would be impossible for them to weigh it.

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September 21, 2009 · Filed Under: BreadCrumbs · 2 Comments

Flour: Protein Content

Didier Rosada talked at length about flour during last week’s Artisan III workshop, detailing the testing process by which the miller determines the ash content, the protein content and the level of enzymes.
Proteins are organic substances made of carbon, oxygen, hydrogen, nitrogen and minerals. Wheat proteins are diverse and complex. 80% of them are insoluble in water and, when hydrated, link together in chains to form the gluten. In other words, water-insoluble proteins are what provides elasticity to the dough.
Gluten is mostly protein and protein can absorb up to 250% of its weight in water but it does it much slower than starch. That’s why it is essential not to switch to second speed too fast when mixing. Since starch – which fills the space between the gluten structure – gets hydrated first, the fact that dough is formed doesn’t mean that the gluten has been fully developed.
There are two ways of measuring the protein content of a given flour, near-infrared technology (NIR), a very fast and fairly precise method and nitrogen combustion, a much lengthier but much more precise process. NIR is most frequently used.
Some countries also measure the proportion of soluble and insoluble protein in the flour using a machine called the Glucomatic.
Protein plays a big role in the wheat market and high-gluten wheat is always more expensive.
However protein isn’t measured in the same way around the world. In the US for instance, the percentage of protein is determined based on a 14% moisture content while in France the moisture is removed before testing and 100% dry matter is used. In other words, a 11.5% protein flour in the US would contain less than 10% protein if measured the French way.
For the purpose of artisan baking, a flour made from low-protein hard wheat is best because of its high tolerance to long fermentation while industrial bakers – who make mostly pan breads and want to develop the gluten to the maximum in order to get a tight crumb – favor protein-rich hard spring wheat. Hard winter wheat spends more time in the ground which boosts the quality of the protein by making it very resistant to protease, an enzyme whose role is to break down protein.
What role do proteins play in bread making?
Water-soluble proteins participate in enzymatic activity and contribute to the nutritional value of the bread. Water-insoluble proteins form the gluten network, giving the dough its elasticity, extensibility and tenacity.
Rye contains less protein than wheat (8 to 12 % as opposed to 10 to 14%) and a large part (30 to 50%) of this protein is water-soluble, which means that it doesn’t help form a gluten network. However this can be partially compensated by using lowering the pH of the dough (using an acidic agent such as a sourdough starter). More about rye in a future post. Stay tuned!

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September 20, 2009 · Filed Under: BreadCrumbs · 5 Comments

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My name is MC: formerly a translator,  now a serious home baker and a blogger. If you like real bread and love to meet other bakers, you are in the right place. Come on in...

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